MCS Morandi is structured in such a way as to be able to carry out all the activities necessary for the construction of the mould internally, from the development of the initial concept to the start of series production, ensuring the necessary assistance during all stages of the work.
We specialize in the construction of medium / large-sized series moluds up to 35 t. We can also build prototype moulds, complete with all the necessary tuning. Before final delivery to the customer, each mould undergoes a pre-series trial, which is very important to verify its functionality and correct execution according to the design. The tests are carried out internally on our injection machines from 600 up to 2200 t, also available for third-party moulding and series production.
MCS Morandi provides all after-sales services, customized according to the specific production needs of the customer, such as: overhaul, maintenance and optimization of each type of mould, both built internally and made by other suppliers.
The technical office supports the customer from the initial co-design phase and takes care of all aspects of the design, including simulations of filling and warpage under operating conditions, calculations and structural analysis FEM (Finite Element Method) and service of reconstruction of the shapes (Reverse Engineering).
Thanks to the use of specific and updated software according to the most advanced technologies, MCS Morandi guarantees maximum security and confidentiality at every level, especially during the delicate phase of transferring the developed data.
The quality of CATIA V6 software, used in the automotive sector, allows engineers to manage the design quickly and accurately. Possibility of reading and internal conversion of most CAD formats.
The workshop is equipped to perform all the necessary processes for the construction of injection moluds up to a weight of 35 t. The technical team is made up of specialized workers and qualified personnel, internally trained thanks to the specific know-how gained in 60 years of history.
MCS Morandi is equipped with a tool shop capable of fully and professionally managing all stages of assembly, tuning and maintenance of the moulds. Each construction phase is subjected to constant and rigorous controls that ensure the quality of the processes and the final product.
The workshop is able to handle large orders, using the following machines:
Managed by specialized and dedicated staff, the department offers a complete service, from pre-series trials to verify functionality up to the production of series production in a fully automatic cycle.
The injection moulding machines from 600 to 1000 t are equipped with a rotary table and satellite unit for multi-component parts.
The 2200 t injection machine is equipped with 2 injection units and an automated robot up to 3 axes.
The injection machines have a control unit for gas assisted projects and a sequential control unit for managing sequential valve gate nozzles.
The automated robot has the following technical characteristics:
In order to optimize order costs, for moulding we can also supply:
The technical office and the workshop are also available to their customers to evaluate individual processes on behalf of third parties that require specific laser welding and / or EDM activities, based on the following work dimensions:
Thanks to decades of experience and know-how gained in this sector, we can guarantee a competent service of maintenance, cleaning, overhaul of moulds, both built internally and made by other suppliers, and we are equipped to be able to carry out repairs, modifications and optimizations in a short time.
The mould maintenance department has an Alpha Laser 200W laser welding machine with a working area of 3300x2380x2060 mm and a die-sinking EDM with a table of 3000x2000x1600 mm and a capacity up to 30 t.
On request, we can study a customized periodic maintenance program, which is essential to keep the mould functional and efficient throughout its production life.
Our internal procedure provides for a systematic quality control and the application of strict inspection criteria during all stages of mould construction.
Each process is constantly monitored by our qualified technical personnel with a view to a continuous search for the prevention and reduction of errors.